Mechanical Structure Design of Glass Bottle Quality Inspection Machine

The development and manufacture of domestic glass bottle quality inspection machine should be consistent with the global call for efficient and economical, good inspection quality, high efficiency and other themes. A recent survey of the use of glass bottle quality inspection machines in the machinery industry has found that the use of glass bottles is very common in the machinery industry. Naturally in mechanical equipment their production quality is also very important. Transmission of glass bottles in the absence of automatic inspection equipment and the need for manual inspection, inspection inefficiency, labor intensity, so the design of a special glass bottle quality inspection machine is imperative.

In this paper, the use of knowledge, put forward the glass bottle quality inspection machine structure, working principle and the main components of the design of the theoretical calculations and the relevant strength of the calibration must be constructed in the general guiding ideology of the glass bottle quality inspection machine, so as to derive the advantages of the glass bottle quality inspection machine is highly efficient, economical, and high quality inspection, smooth operation of the conclusion.

Keywords: machinery industry; glass bottle quality testing machine; testing; conclusion

Machinery industry is an important industry of a country, the development of machinery industry is always affecting the development of the national economy, the progress of mankind can not be separated from the development of machinery industry. In the environment of global economic development, China's various industries are influenced by the advanced technology of other countries at the same time, more and more foreign enterprises and brands spread to China has become a reality. Driven by the new market demand, it is imperative to improve and optimize the glass bottle quality testing machine. There are large glass bottle quality testing machine equipment enterprises have certain production of strict requirements for the safety indicators of the equipment.

In the production of equipment enterprises, take into full account the problems that may arise in the operation of the equipment, thereby reducing the vibration caused by noise pollution or improper operation of the equipment phenomenon. Domestic glass bottle quality testing machine equipment research and development and manufacturing to be consistent with the global call for efficient and economical, safe and stable theme. The development of glass bottle quality testing machine is closely related to the progress of human society and the level of science and technology.

This glass bottle quality inspection machine adopts the following program: artificial glass bottles on top of the conveyor line for testing, glass bottles move along the conveyor line to the position of the photoelectric sensor, the photoelectric sensor detects the presence and absence of glass bottles, and if it detects the arrival of a bottle, it will feed back a signal to the PLC control system, and the PLC control system will control the rotation of the servo motor of the bottle-clamping device to wait for the arrival of the glass bottles, and the bottle will be returned to the PLC control system when it is moved to the bottle-clamping device with the conveyor belt moves to the position of the bottle clamping device, the bottle clamping device clamps the glass bottle and moves in suspension, so the photoelectric sensor and the camera start to work, and its specific detection items include:

Realize on-line inspection of colorless and brown glass bottles, complete the detection of all dimensions and specific defects, and real-time recording of inspection results;

Dimensions include bottle outer diameter, bottle neck outer diameter, bottle neck outer diameter, bottle inner diameter, bottle height, bottle length, mouth thickness, bottle neck length, mouth chamfer, bottle shoulder chamfer, bottle bottom chamfer, mouth angle, and form and position tolerance;

Defects include black spots, stones, dust, stains, wrinkles, bubbles, air lines and cracks;

Automatic display of the total number of bottles made, the number of qualified bottles, the number of rejected bottles and the qualification rate;

Information query including original data (image) query, pre-processing data (image) query, inspection result data query and can print the query result, etc;

All defect characteristic values and detection varieties can be defined and modified by the user;

Size detection range: to be determined;

Size detection static maximum accuracy: ± 0.1 mm;

Defects static identification of the highest precision: <0.5 mmx0.5 mm;

Detection speed: 600 pcs/min

The working principle of the glass bottle quality inspection machine is as follows: manually place the glass bottle on top of the inspection conveyor line, the glass bottle moves along the conveyor line to the position of the photoelectric sensor, the photoelectric sensor detects the presence and absence of the glass bottle, if it detects the arrival of a bottle, it will feed back a signal to the PLC control system, which will control the servo motor of the bottle clamping device to rotate and wait for the arrival of the glass bottle, and the bottle will be detected when the bottle moves to the servo motor of the bottle clamping device with the conveyor belt. When the glass bottle moves to the position of the bottle clamping device with the conveyor belt, the bottle clamping device clamps the glass bottle and moves in the air, so the photoelectric sensor and the camera start to collect the phase of each part of the glass bottle, and then feed back to the computer system for analyzing and checking, so as to achieve the purpose of detection.